液壓油水污染在線(xiàn)連續檢測傳感器研究

 

孫衍山^1，2  鄧可² 王鈞²

( 1天津大學(xué)精密測試技術(shù)及儀器國家重點(diǎn)實(shí)驗室, 天津　300072; 　2北京航峰科偉裝備技術(shù)股份有限公司，北京，100141，郵箱：bjhfkw@126.com，電話(huà)：010-88177155）

摘要：本研究的目的為在線(xiàn)連續對液壓油液中的水分能可靠地檢測，保證及時(shí)發(fā)現水污染并預警，避免產(chǎn)生嚴重的事故，保證液壓設備的可靠運行，實(shí)現主動(dòng)維護。采用聚酰亞胺水分子選擇性覆膜，并創(chuàng )新設計了連續曲率雙螺旋電容水污染傳感器，對基本原理進(jìn)行了數學(xué)分析建模，并對新型傳感器產(chǎn)品的組成原理和軟件算法流程進(jìn)行了介紹。通過(guò)對第三方實(shí)驗室實(shí)驗數據的分析討論及和與客戶(hù)的測試結果比對，得到了含水率檢測精度更高的結果。本傳感器產(chǎn)品已在部隊及許多液壓行業(yè)應用，有效地實(shí)現狀態(tài)監控，成為大型設備主動(dòng)維護的重要手段并為潤滑管理審計等工作提供可靠的技術(shù)保障。

關(guān)鍵詞：油液水污染；在線(xiàn)連續檢測；連續曲率雙螺旋;電容傳感器；含水率監控；

Research of method and sensor for in-line

hydraulic oil water contamination

SUN Yan-shan^1，2  DENG Ke²  WANG Jun² 

(1 Tianjin University, State Key Laboratory of Precision Measurement Technology and Instrument, Tianjin 300072; 2 BEIJING HANG FENG KE WEI EQUIPMENT TECHNOLOGY CO.,LTD，BEIJING，100141）

Abstract: The purpose of this research is to get the solution of in-line hydraulic oil water contamination detection and get the warning in time，and ensure the reliable operation of hydraulic devices and prevent fatal accident. A new type of sensor is designed by building a mathematical model and using capacitance sensor with PI selective film and double spiral lines with continuously curvature. It is proved that it can solve relative impediment which has better repeatability precision as will as better selective precision in complex environment by comparing the results of test conducted by customers and third-party lab. This new type of sensor has already been used in many large–scale industrial and mining enterprises as production, which can be an important method to improve the effect to maintain large equipment initiatively and provide reliable technical guarantee method to lubrication audit.

Keywords: oil water contamination; in-line detection; bi-spiral with continuous curvature; capacitance sensor; oil relative humidity monitor；

作者簡(jiǎn)介：孫衍山(1982-)，男，博士，工程師，研究方向為油液在線(xiàn)檢測技術(shù)研究。

E-mail:sunyanshan@126.com

詳細內容附件下載